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Customer Challenge

To design a Junction Box for generation 1.1 which can be utilised for both roof and underfloor mounted projects. As a result, our teams had to come up with a solution  that worked flexibly in a limited space as part of retrofit projects.

The design had to be singular and applicable in a variety of situations – ensuring that both on the roof and underfloor it would still work with multiple traction battery unit (TBU) combinations.

Scope

  • To design a junction box for generation 1.1 as a combined solution for both roof and under floor mounting locations
  • Design a mounting bracket between Junction box and the TBUs
  • Starting from critical design review to detailed design review, design a platform prototype solution for four TBUs
  • Release of all required documents in product data management

Solution

  • Our teams investigated different space locations available for the best junction box placement
  • Team studied the maintainability of the product for both roof and under floor situations
  • Our team developed different design proposals for both roof and under floor mounting individually
  • With these steps in place, our team designed a platform prototype solution of junction box for four TBUs

Features

  • Our proposed designs were in accordance with the high standards and requirements which our client upheld
  • Prototype design for four TBUs is highly compatible which can be considered for future projects

Benefits

  • The platform junction box solution can be used in other projects
  • The solution offered is flexible – it can be used in future roof and under-floor mounted projects

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We are Quest Global. We’re in the business of engineering, but what we’re really building is a brighter future. It’s not just what we do, but why we do it that makes us different. We believe engineering has the unique opportunity to solve the problems of today that stand in the way of tomorrow. For more than 25 years, we have strived to be the most trusted partner for the world’s hardest engineering problems. As a global organization headquartered in Singapore, we live and work in 18 countries, with 78 global delivery centers and offices, driven by 20,000+ extraordinary employees who make the impossible possible every day.

Quest Global delivers world-class end-to-end engineering solutions by leveraging our deep industry knowledge and digital expertise. By bringing together technologies and industries, alongside the contributions of diverse individuals and their areas of expertise, we are able to solve problems better, faster. This multi-dimensional approach enables us to solve the most critical and large-scale challenges across the aerospace & defence, automotive, energy, hi-tech, healthcare, medical devices, rail and semiconductor industries.

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