Oil & Gas component manufacturer wanted to optimize cell layout to improve throughput & maximize profitability.
Present cell of Down hole Drill tools had Zig-Zag work flow with turning, milling and drilling operations with unwanted material movement and bottlenecks.
Customer doesn't have cell layout drawings or 3D models.
They want to create 3D virtual factory layout to simulate and validate through digital twin.
Scope
To develop 3D model of existing cell layout by utilizing scanned digital point data and virtually simulate to validate the manufacturing efficiency and improve throughput by eliminating bottlenecks
Solution
Analyse cell layout, part details and routings
Scan cell area and generate point cloud data
Draw value stream map and optimize movements
Conceptualize Factory Layout & Establish work content
Build 3D layout and virtual commissioning
Virtual cell simulation for analysing ergonomics and movements to ensure productivity, safety and quality
Design & Process Failure Mode and Effects Analysis
Process flow diagram
Cell Layout assembly and detail drawing
Features
Quest Global with its expert capabilities, reviewed industrial requirements, part families & factory area to scan, design & develop new feasible concepts & virtually simulate process design solutions through failure mode effect analysis
Deliverables: Scanned point data, 3D Factory models, detailed & Assembly Manufacturing Drawings, Updated routers , Line of Balance & Precedence charts