Customer Challenge

Timely Delivery of Quality Parts

An aerospace component manufacturer was facing steep increase in demand for 85 different components belonging to 7 families and within a stipulated timeline of 6 months. 

Manufacturer sought a partner to provide complete manufacturing engineering solutions to meet ramped up production.


  • End-to-end manufacturing engineering solutions for 85 different aerospace components
  • Create complete manufacturing technical pack


  • Process Planning (Defining Optimum Machining Sequence)
  • Inspection Planning, Gauge R&R
  • Jigs and Fixture design, modeling and detailing
  • CNC & CMM Programs
  • Virtual machine simulation
  • Shop documentation
  • 24/7 Shop support for trials & prove out
  • Enhancement of post processor and vericut simulator



  • Characteristic matrix
  • Modular fixture
  • FAI and PPAP reports
  • Supply chain support – Fixture & cutting tools
  • Standardization & customization of shop documentation


  • Production timelines met
  • Quality parts realized
  • Cost arbitrage due to offshore resource engagement
  • LEAN Operations
  • Utilization of 3 axis machines with formed tools for multi-axis features
  • Automation of part set up on CNC machine • Online part measurement


  • RFT of technical pack delivery
  • Cycle time reduced