Customer Challenge

Timely delivery of quality products

A major aero engine OEM is into various aero engine programs. The OEM is constantly facing challenges in achieving stringent aerospace quality norms with on time shipment of parts to stores. The OEM needed round the clock resolution of shop challenges and nonu0002conformances to achieve quality and timely delivery


  • Manufacturing Engineering (ME)support for aero engine components comprising end-to-end service, in line with creation of ME Technical Pack.


  • 3D PMI Engineering and Stage Models
  • Process Planning (Defining Optimum Machining Sequence)
  • Inspection Planning, Gauge R&R
  • Jigs and Fixture designing, modeling and detailing
  • CNC & CMM Program
  • Virtual machine simulation
  • Shop documentation
  • 24/7 Shop support for trials & prove out
  • 3D PDF Technical work instructions



  • PLM, Global access –Team Centre
  • Manufacturing Routers
  • Dimensional Characteristic Matrix
  • FAI and PPAP reports
  • Modular fixture
  • Supply chain support – Fixture & Cutting Tools
  • Standardization & Customization of shop documentation


  • Tool geometry analysis & machine probing cycles introduction
  • Reduced cycle time by 35%
  • 100% elimination of Manual inspection
  • 30% cost arbitrage due to offshore engagement


  • On-Time delivery of parts
  • RFT of technical Pack delivery

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