Strength & Impact

Industrial Equipment’s

resolve reliably

Process reliability is a given when you partner with us for your engineering needs for industries. Find out more about our solution which improved process reliability by 3-5%.

Process Reliability (PR) Improvements on Manufacturing Lines

Challenge

Identify and resolve line downtime issues resulting from jams and mechanical failures
Design innovative mechanisms to reduce size changeover time by 50%
Standardize solutions across multiple package sizes and global plants

Approach

Identify and resolve line downtime issues resulting from jams and mechanical failures
Design innovative mechanisms to reduce size changeover time by 50%
Standardize solutions across multiple package sizes and global plants

Technical Impact

Performed “dirty hands engineering”, disassembling gear boxes and guides to identify the root cause
Suggested “band-aid” fixes for instantaneous improvements and detailed solutions for later implementation
Solutions eliminate 100% of downtime resulting from mechanical failures
Quick changeover concepts and design reduce size changeover time of 75%

Commercial Impact

Proposed mechanisms, standard components and machining processes not only solved problems but also reduced overall cost by 25%
Changeover improvements result in faster production, improved Process Reliability (PR) by 3-5%